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Contact: 
Yang Jiming 
Mobile phone number: +8618063055566
 
English Contact:
Barret Ong
Number/whatsapp: +8618063055566 

Phone number: 0564-3355899 
Fax number: 0564-3352221 
E-mail: 772190797@qq.com 
Company address: Shouchun Road East of Lu'an City Economic and Technological Development Zone 

Two ribbed steel bars
  LMS12-10B type two ribbed reinforced bar unit 
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 1. Brief description of unit configuration and performance 

 This machine is a special equipment for the production of cold-rolled ribbed steel bars with two, the production line can be 6.5 Phi Phi 14mm Q235 hot rolled coil, cold rolled steel (Figure 1) made of two crescent ribbed bar (Figure 2).  
 

 The complete set of equipment is composed of wire laying frame, whole wire cage, descaling machine, rolling mill, main mill, straightening, heating, temperature measuring, shearing, slideway, two side material receiving, pneumatic automatic pushing and take-up machine. The unit is designed according to the continuous working system, and the whole set of equipment is controlled by PLC system.

 Here is a brief description of the structure and properties of each component: 


 (1) release stand (see general drawing above) 

 The utility model has the function of ensuring the high-speed operation of the unit. The utility model is composed of a double discharge gun pipe, one is a work rack, the other is a reserve storage rack, and the other barrel can be preloaded when a line is placed. When working on the shelf after the end of the coil, the coil coil and the other end welding rack hanging round grinding, can continue to boot, then on another line to be pre frame material, this material can be improved by pre design to reduce the work efficiency after stop charging. 



 (2) whole wire cage, electric top and bottom descaling machine; 

 The whole wire cage is welded by the threaded steel, and the funnel shape can change the steel bar from the annular to the spiral straight strip, so as to ensure that the steel bar enters the descaling machine before the descaling machine is basically straight and ensures the high-speed and reliable operation of the machine. 

 Dustproof descaling machine consists of 5 blocks, the main function is the hot rolled coil through the 5 round of descaling repeated bending surface oxide skin peeling, improve the surface quality of steel, to reduce the effect on roll wear. The base plate is welded, such as saving space, and can be mounted on a base with the mainframe. 

 (3) pay rolling mill (see general drawing above) 

 After the steel bar passes through the rolling mill, the reinforcing bar is rolled flat and the diameter is reduced, and the main rolling mill is prepared by thread rolling, and the rolling mill is an active rolling mill, and the active rolling mill has several advantages: 

 1, there is no scrap when threading. 

 2, the initiative to pay the mill, steel welding is not good, poor material, nor will it break. 

 3, because the roller is active, phosphorus removal and reduction of diameter are driven by rolling mills, the main mill thread roller does not bear tension, and the service life of the screw roll is doubled and redoubled. 

 4, can roll a large amount of compression steel, such as Phi 12mm rolled to Phi 9.5mm, roll will not break 

 (4) main mill (see general drawing above) 

 The main rolling mill is the last process of forming the thread steel. The rolling mill has large force, and requires the high precision of the rolling mill and the following advantages of the rolling mill: 

 1, center adjustment, (domestic unique) size of old and new roll, rolling center do not tune. 


 2, roll replacement is convenient, (domestic unique) slideway, drawer type replacement, 10 minutes to fix. 

 3, a high degree of automation, (domestic unique) fully automatic concentric, for steel import and export without adjustment, the world's leading technology. 

 4, the integration of high-precision guidance, (domestic unique) up and down around, a guide can be achieved. 

 5. The roll has a long practical life and can be rolled up to over 10000 tons at one time. 

 Computer numerical control automatic butter 6, unique to the system, solve the workers do not timely oil bearing damage. 

 (5) console 

 The only console to mill, heating, blanking, cutting, feeding, and push down steel swing, concentrated in a panel, truly integrated centralized control, to control the head on the mill, do not take a place, can install more equipment in the limited plant, using PLC program control system, touch screen display, can improve the stability of equipment operation and intuitive display fault location through the touch screen. 

 Note: This equipment adopts infrared non-contact temperature measuring method, fiber transmission, anti-interference ability, digital display temperature. 

 (6) hting cabinet (see general drawing above) 

 Adopting the best super audio heating equipment in China, the equipment is safe and reliable, and the heating equipment is the biggest operating cost. With high performance heating equipment, the electric conversion efficiency is high, it is energy-saving electric heating equipment. 

 (7) shearing 

 Shearing adopts the flying shear developed by our factory. The shearing power is small, the reaction is fast, the failure rate is low, maintenance free. After many years of improvement, the technology is very mature and has the leading position in the industry. 

 


 (8) double flip and blanking system; 

 The system adopts the double cycle operation mode of (A, B, A), which can set parameters separately, assemble the materials separately, and meet the demand of non stop baling. 

 Double feed rack (left and right) feed is a way to reduce downtime, bind and improve production efficiency. After the steel bar is cut off, it falls down from the tipping board and slides onto the inclined cable frame to slide into the U type material receiving device, which is a simple and reliable aggregate method 


 (9) leveling device (various pushing flat) 

 The steel bars fall into the aggregate rack, the length is not uniform, and they need to be pushed flat. I design a pneumatic automatic flat pushing device, which can replace manual pushing to eliminate unsafe hidden trouble, and how many roots can be pushed once. 

Product name Company Cold rolled two ribbed reinforced bar units Cold rolled two ribbed reinforced bar units Cold rolled two ribbed reinforced bar units Cold rolled two ribbed reinforced bar units Cold rolled two ribbed reinforced bar units Cold rolled two ribbed reinforced bar units
Model   LMD10-9A LMD12-10B LMD12-10C LMS12-10A LMS12-10B LMS16-14C
Diameter of base metal mm φ6-10 φ6-12 φ6-12 φ6-12 φ6-12 φ6-14
Diameter of finished product mm φ5-9 φ5-11 φ5-11 φ5-11 φ5-11 φ5-13
Roll line speed m/min 120 150 180 150 180 200
Predetermined length m 1~99 1~99 1~99 1~99 1~99 1~99
Length of chute m 6~12 6~12 6~12 6~12 6~12 6~12
Blanking direction   Single direction blanking Double blanking Double blanking Double blanking Double blanking Double blanking
Blanking sliding mode   360°rotate 360°rotate 360°rotate 360°rotate 360°rotate 360°rotate
Row spacing mm Accessories 5~20
Two times aggregate length m Matching length 6~12
Aggregate flattening method   Pneumatic automatic flat pushing
Adjust speed   Adjust speed frequency conversion frequency conversion Frequency conversion Frequency conversion Frequency conversion
control mode   text+PLC text+PLC Touch screen+PLC Touch screen+PLC Touch screen+PLC Touch screen+PLC
Cutting error mm ±4 ±2 ±2 ±2 ±2 ±2
Host power KW 75KW 90KW 132KW 75KW+90KW 90KW+110KW 110KW+132KW
heating power KW 300 400(500) 500(600) 500 600 800
Total power KW 400 500 650 670 800 1050
Total weight (approx.) Kg 6000 8000 14000 9000 16000 20000
Work area (including line release, minimum) Length * width(m) 40×5×6 50×5×6 50×5×6 50×5×6 55×5×6 70×5×6
Stringing frame   Dual set
Line regulator   Accessories
rolling mill   Up sync compression Electric automatic tuning Electric automatic tuning Electric automatic centering Electric automatic centering Electric automatic centering
Rolling times   2 2 2 2 2 2
Roll size mm Active millφ228
+Passive millφ155
Active mill228+Passive millφ210 Active millφ228+Passive millφ210 Active millφ228+Active millφ210 Active millφ228+Active millφ210 Main millφ228+Active millφ210
Straightening method   On line bar On line bar On line bar On line bar On line bar On line bar
Take-up   Accessories
Φ6mReinforcement yield Kg 1598kg/h 2000kg/h 2398kg/h 2000kg/h 2398kg/h 2660kg/h
Φ7mmReinforcement quantity Kg 2170kg /h 2700Kg/h 3250kg/h 2700 kg/h 3250Kg/h 3620 kg/h
Φ8mReinforcement yield Kg 2800kg /h 3555kg/h 4200kg/h 3555 kg/h 4200kg/h 4728 kg/h
Φ9mReinforcement yield Kg 3500kg /h 4400Kg/h 5000kg/h 440Kg/h 5000kg/h 5988 kg/h
Φ10mmReinforcement quantity Kg   5000kg/h 5500kg/h 5000kg/h 5500kg/h 6000 kg/h
Φ11mmReinforcement quantity Kg   5500kg/h 6000kg/h 5500 kg/h 6000kg/h 7500 kg/h
Φ12mmReinforcement quantity Kg           7000 kg/h
Φ13mmReinforcement quantity Kg           8000 kg/h
Φ14mmReinforcement quantity Kg           7000 kg/h
Φ15mmReinforcement quantity Kg           8000 kg/h
Complete set of operators People / Unit 3 4 4 4 4 4
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Contact:

Yang Jiming 

Mobile phone number: +8618063055566

 

English Contact:

Barret Ong

Number/whatsapp: +8618063055566 


Phone number: 0564-3355899 
Fax number: 0564-3352221 
E-mail: 772190797@qq.com or anhuigangli@gmail.com

Company address: Shouchun Road East of Lu'an City Economic and Technological Development Zone 


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